Industrial X-Ray with High Frequency Digital Radiography and Radioscopy

Industrial Imaging

Unlike most of the conventional suppliers of Industrial Radiography who still use active radiation sources to establish images on films; Falcon Ray provides state of the art and low dose imaging solutions. This is when utilizing Digital Radiography and Radioscopy by the integration of high frequency X-Ray sources to high quantum efficiency detectors by advanced real time image adjustment systems. Devices that eliminate biohazard from the imaging specialist and make the image rapidly available for high level reporters, using DICONDE protocols and Industrial PACS networks.

Digital Radiography and Radioscopy

Falcon Ray provides state of the art industrial imaging systems by X-Ray that delivers high quality images with accurate industrial data. Regardless of the employed high quantum efficiency detectors and high frequency X-Ray sources, the smart integration to make real time adjustment and processing by simultaneously manipulating exposure and detection units utilize the imaging process to reveal the true industrial data through the image. High ergonomics, post processing abilities and robust adjustment are the alternative privileges along with DICONDE export to industrial PACS, all with much lower dose!

Real Time Image Processing

Real Time Image Adjustment

Light Weight and Portable

Highly Ergonomic and Simple

High Frequency Exposure

High Quantum Efficiency

Versatile and Robust

DICONDE Export to PACS

The Least Radiation Hazard

Post Processing Tools

Falcon Ray Industrial Digital Radiography and Radioscopy

High Frequency X-Ray Sources

Our high frequency X-Ray sources are coming with light weight and low consumption with safe and secure collimation to eliminate the scatter beam to the region of interest. Falcon Ray industrial high frequency X-Ray sources work with light weight batteries and low current single phase power lines that could provide up to 160mm of steel penetration. They can work in continuous mode for radioscopic applications and pulse mode for radiographic still imaging. With their interface to digital radiography they are driven by Falcon image processing ISP to extract the best of industrial data at the lowest rate ofdose.

Up to 160kV @ 2mA

100kHz by VC Feedback

Light Weight and Portable

Highly Ergonomic and Simple

Digital Radiography Interface

Standalone Functionality

Versatile and Robust

Constant Photonic Energy

The Least Radiation Hazard

Vast X-Ray Spectrum

Falcon Ray High Frequency Industrial X-Ray Source

Digital X-Ray

With distinction to conventional radiography by active radiation sources, modern industrial radiography brings digital imaging through X-Ray with safe and efficient dose of controlled radiation, all along with a set of valuable alternative privileges!

Dose Reduction in Digital Radiography - Image by Fluke

High frequency X-Ray sources being integrated to high quantum efficiency X-Ray detectors in Falcon Ray radiographic devices are the reason for which the equivalent dose could be extremely reduced. Meanwhile the Image Signal Processing make real time adjustments to the image, the priority would be with shortening the exposure time and intensity. Also the image processing algorithms driving the ISP navigate through the digital image, in order to split the dynamic range, where the defect data is located. Our integrated colimation control plays a crucial role in dose reduction as well.

Industrial Data Acuracy with Industrial Digital Radiography

Unlike medical imaging, where imaging protocols are precisely adjusted for different clinical applications and body parts; industrial imaging faces situations that the imaging systems are not aware of the exact part they are aimed to reveal the industrial data from. It therefore requires real time image processing and image adjustment algorithms to identify the ROI to manipulate parameters for highest accuracy in industrial data.

Industrial Digital Radiography Image Enhancement and Processing Tools (pseudocoloring)

After the acquisition process, the image contains a valuable set of data; where the inspector could navigate through. Image enhancement tools such as window leveling, pseudo coloring or pixel intensity projection could help revealing the defects that might be naked to inspector’s eyes due to the constant observation of similar grayscale images. Less false diagnosis would therefore secure the future of products and UX.

Digital Radiography Intelligent Exposure Control (Image by NVIDIA)

Regardless of how advance a radiography’s detector and X-Ray emitter be, the brain that make them work synchronized distinguish one from the other. Image Signal Processing has become advanced to intelligent signal processing of radiographic image acquisition once being responsible for the integration of the X-Ray source and detector. Dose reduction along with increasing the value of clinical data is the critical ability of Falcon Ray radiographic systems that are utilized by advanced image processing and adjustment algorithms to manage acquiring a proper set of defect data within the image.

When increasing quantum efficiency of a detector, more signal to noise ratio, as well as a higher range of defect data could be acquired. Falcon Ray to that end, has obtained back-illuminated CMOS sensor technology to optimize each photodiodes aperture to its widest. This would allow higher photon intensity to charge the diode. Otherwise the quantum efficiency is being enhanced with our CsI scintilators as well.

High Frequency Vs Low Frequency X-Ray Sources Waveform

X-Ray sources being driven by high frequency power supplies or SMPS, are highly efficient in producing X-Ray as their emission remains constant during the exposure period. Low frequency x-ray sources in contrast, turn on and off for 100 to 120 times per second as the alternating current changes, where images experience the fogs caused by different levels of X-Ray energy and therefore noise on defect data.

Digital Camera Dynamic Range, Gray Level and Color Gamut, Whitebalancing

Any digital X-Ray detector has an entity called the Dynamic Range, which is referred to the distance between the whitest white and the blackest black. Gray level is likewise applied within this area. When a detector provides its image data to the Image Signal Processor of the radiography, it is crucial for image processing algorithms to drive the source and detector in a way that splits the dynamic range across the area, where the required defect exists. Therefore it is crucial for digital radiographies to capture the defect data of interest by adjusting the right point for the true white in real time.

High Frequency X-Ray

Unlike Low Frequency X-Ray Sources and Gamma Cameras that are vastly being used among the industrial imaging sector, High Frequency X-Ray sources provide efficient, ergonomic and safe spectrum of X-Ray, where images by vast graylevel could be acquired.

X-Ray Advanced Photonics (by Tom Harris)

Photonic beam quality of an X-Ray source could be increased by high frequency power supplies due to their constant photons energy during the exposure. Unlike low frequency X-Ray generators that varies the photon energy from peak to peak in 50 or 60 Hz, high frequency sources output a uniform set of X-Ray wavelengths through out the study period that regardless of significant dose reduction, it will gift the highest accuracy of data!

High Frequency X-Ray Source - Enhanced Ergonomics

In contrast to low frequency X-Ray sources that used heavy transformers, capacitors and rectifiers, high frequency X-Ray sources employ switch mode power supplies that reduce the source size and weight to a great extent. Otherwise due to the power efficiency of such sources, low weight batteries could derive the privilege of high ergonomy for the user to perform the imaging procedure in hostile conditions!

The equivalent and absorbing dose for low frequency X-Ray sources could be much higher than the state of the art high frequency ones. This is due to the constant emission energy of high frequency sources and therefore the lower exposure time. Otherwise as digital imaging requires much less dose then the conventional, it has made it the perfect solution. Also the dose could not even be compared to Gamma Cameras.

Industrial Imaging by Digital X-Ray CT Scanner (by NDT Resource Center)

Digital imaging for industrial radiography brings enormous gifts to application and workflow, the ability of realtime and post image processing as well as DICONDE protocols and their privilege of being used in PACS networks for image and report management. Computed Tomography is the alternative privilege by digital imaging. However neither of this advancements are feasible by low frequency X-Ray sources or Gamma Cameras!

Whereas X-Ray emitters provide a range of energies through their spectrum of coverage, Gamma cameras are monochromatic sources, where not a suitable graylevel could be constructed by. On the other hand low frequency X-Ray sources are not enjoying the constant energy output of their high frequency generation. Therefore, high frequency X-Ray sources could establish a wider dynamic range in the image data.